COSM Technology Summit 2024 Presentation
Released
Released
Announcement PDF
FLASH JOULE HEATING: A NEW ERA OF SUSTAINABLE METAL EXTRACTION
PRESENTATION AT COSM 2024, SEATTLE WA
04 November 2024
ASX: MTM
Overview
•
MTM Critical Metals Ltd is an ASX-listed emerging Industrial Technology Company at the forefront of
innovation in the critical minerals and metals sectors.
•
We are committed to advancing the commercialisation of our sustainable Flash Joule Heating (FJH)
metal recovery and processing technology, and re-shoring Critical Metals supply back to the USA.
Core
Technology
Commercial
Focus
2
•
FJH revolutionises metal extraction from ores & waste, allowing more efficient processing
compared to traditional methods
•
Applications in Minerals Processing & Waste Streams (mine tailings, bauxite residue (red
mud), e-waste and battery recycling), significantly contributing to a circular economy
•
Licenced (worldwide & exclusive) from Rice University, Texas
•
Industrial Validation: Design underway for 1-ton-per-day FJH Demonstration Plant
•
Primary Metal Focus: gallium (Ga) from waste streams & lithium from spodumene
concentrate, aligning with current global demand & strategic importance
•
Commercial production of Ga expected by Q4-25, positioning MTM for transformative
growth & potentially re-shoring Ga in the U.S., addressing a major national security risk
MTM:
Australia & U.S. Presence
KNIGHTHAWK
ENGINEERING
ENGINEERING DESIGN & SCALE-UP
Houston, Texas, USA
Perth Australia
Flash Metals USA HQ (MTM)
Houston, Texas
MTM HQ
Perth Australia
FJH PIONEERS / R&D
Houston, Texas, USA
MTM has a Global Licence Agreement for FJH with Rice University
KnightHawk was founded in 1991 and specializes in bespoke engineering design solutions
3
MTM:
How can I Buy Shares?
• MTM is listed on the Australian Stock Exchange (Ticker ASX: MTM)
• The Company is exploring options to undertake a U.S. listing via the over-the-counter (OTC) markets, operated by
OTC Markets Group (OTCQB). This is expected to be finalised in the coming weeks
OTCQB:
ASX
Coming Soon
4
Coming Soon: U.S. listing of shares through OTC Market
• In the U.S., there is a substantial pool of capital and strong investor demand for opportunities that integrate Natural Resources /
Metals with cutting-edge Technology.
• The Company is exploring options to undertake a U.S. listing via the over-the-counter (OTC) markets, operated by OTC Markets
Group (OTCQB). This is expected to be finalised in the coming weeks.
Advantages:
• Tap into the largest pool of capital, across the full spectrum of U.S. investors including high net worth and investment funds
•
Enhanced liquidity with trading volumes settled via ASX
•
Leverage ASX listing qualifications to meet OTC listing requirements, enabling U.S. compliance without the high costs
associated with full NASDAQ or NYSE listings (at this stage)
•
Market information is directly disseminated through U.S. newswire services, providing significant reach to investor platforms.
Example of Other Australian Companies with Dual Australian & U.S. Listings:
• IperionX Ltd
•
Silex System Ltd
•
Amaero International Ltd
5
U.S. Dependency on
Critical Metals
>95% reliant on imports for the 13 most
“critical” metals, with China being the
primary import source for > 50% of these.
Source: Visual Capitalist (2023)
6
Disconnect Between Technology and Natural Resources
• Modern technology & civilisation is underpinned by metals (underappreciated by most of society).
• Critical technologies, including Military Defence, AI, Robotics, Energy Storage, & quantum computing.
• Lithium, cobalt, nickel, and REEs are the backbone of batteries, semiconductors, and electric grids.
• Despite this, investment in natural resources is at historic lows, but the cycle is turning.
• ESG / Indexation & Passive Investing ⇒ Growth Stocks / Poor prior cycle performance
Natural Resource
Stocks as % of S&P500
(Energy & Metals)
1925
1975
38%
47%
2023
5%
Source: Goehring & Rozencwajg Associates, LLC; Bloomberg (2024)
7
The Natural Resources Cycle is Turning
Source: Incrementum AG (2024)
8
EXAMPLE:
Metals in Electric Vehicle Battery
Typical 60 kWh ‘NCMA’ battery
185 kg metals
• 6 kg lithium
• 29 kg nickel
• 20 kg copper
• 8 kg cobalt
Source: VisualCapitalist (2022)
9
EXAMPLE: Datacentres‒ The Silent Giants of Metal Consumption
Metal
Estimated
Tonnes per MW
Copper (Cu)
27
Aluminium (Al)
10
Steel
40
Lead (Pb)
4
Lithium (Li)
0.1
Nickel (Ni)
0.5
Cobalt (Co)
0.2
Gallium (Ga)
0.05
Rare Earths
0.05
Microsoft’s $500M datacentre in Chicago
required 2,200 t of Copper
Source:
Data Center Catalog, 2021. Gallium nitride power systems seek a larger foothold in data centers. https://www.datacentercatalog.com
Visual Capitalist, 2023. Why copper is critical for data centers. https://elements.visualcapitalist.com
10
Global Datacentres (~6,000): Majority in USA
• Est. Up to 70 % of World’s internet
traffic flows through a handful of rural
counties in the American northeast
Global Datacentres
Number of Data Centres
80
3000
• Major growth anticipated over next
decade
40% of World’s total are in USA (~3,000)
Source: PlanetTracker.org (2024); Geographical (2024)
11
EXAMPLE:
Rare Earth Elements
Crucial in Defence Applications
F-35
~420 kg REO
Arleigh
Burke-class
destroyer
~2,400 kg REO
USS
Virginia
~4,200 kg REO
Source: Congressional Research Service (2023)
Smartphone
(iPhone)
Wind Turbine
(3 MWh)
16 REE Elements
0.05 kg REO
4 REE Elements
2,000 kg REO
12
Growing Demand and Supply Chain Risks
• Demand for critical metals will skyrocket over the next decade driven by
Computing & the “Energy Transition”. Example COPPER
Total amount of Copper
produced over human history
Copper required to achieve
“net zero” by 2050
Source: VisualCapitalist (2024)
13
Global metal supplies are dwindling
• High-grade ore bodies have been depleted. The “easy” stuff has been found
• More waste material must now be processed to extract the same amount of metal.
Source: S&P Global IQ (2012)
14
World now depends on older mines with declining grades
Top 20 Copper Mines by Production in
2023 - Dominated by by archaic mines
20% started
> 100 years ago!
15
Source: Merlin Marr-Johnson (Crux Investor, 2024)
Mine
Country
Mine Commencement
Years in Production
2023 Cu Production
El Teniente
Chile
1819
205
401
Bingham Canyon
USA
1863
161
310
Chuquicamata
Chile
1879
145
400
Buenavista del Cobre Mexico
1899
125
535
Polar Division
Russia
1935
89
450
Morenci
USA
1937
87
570
Cerro Verde II
Peru
1976
48
500
Escondida
Chile
1990
34
1,350
Grasberg
Indonesia
1990
34
770
Collahuasi
Chile
1999
25
640
Los Pelambres
Chile
1999
25
370
Antamina
Peru
2001
23
450
Kansanshi
Zambia
2005
19
340
Los Bronces
Chile
2007
17
340
Tenke Fungurume
DRC
2009
15
400
Las Barnbas
Peru
2016
8
400
Cobre Panama
Panama
2019
5
380
Kamoa-Kakula
DRC
2021
3
430
Quellaveco
Peru
2022
2
350
Toromocho
Peru
2022
2
320
Chinese Dominance in Rare Earths
• China has ~ 30% of worlds REE reserves, YET
• China controls ~100% EV, Wind Turbine, & Military Grade NdFeB Magnet Production
• China undertakes > 90% of the downstream refining & manufacturing of REEs
• Only one single Western Company with ability to produce NdFeB Magnets
• Separation IP originally developed in the US post WWII (Ames lab / Manhattan project)
Magnetic REE Value Chain - Complete Dominance by China
MINING
SEPARATION
30%
90%
Source: James Kennedy (2023)
METAL
ALLOY
MAGNET
91%
95%
90%
16
Chinese Dominance in Rare Earths
• Early 1980’s (Regan / Thatcher era) ⇒
• Major offshoring & Technology
Transfer push to China (lower costs
& less regulation)
• Massive expansion of Chinese R&D
into REE Metallurgy and Processing
• 1992 – Deng Xiaoping
• Magnequench – USA-pioneered
developer of REE magnets, acquired
by China
Source: James Kennedy (2023)
17
Environmental Costs of Extraction - REEs
Baotou, Inner Mongolia
• World's biggest supplier of REEs for last 40 years
• Weikuang Dam: 12km2 of Tailings Dam (artificial lake)
• Unlined
• Radioactive
Source: S&P Global IQ (2012)
18
Environmental Costs of Extraction - REEs
Myanmar’s & China’s clay leaching
Major source of cheap REEs since 1970s
19
Environmental Costs of Electronic Waste
World’s largest e-waste dump in Agbogbloshie Ghana, Africa
20
Flash Joule Heating:
A New Era of Sustainable Metal Extraction
21
Processing Technology Breakthroughs that Changed History
Bessemer Converter
1856
Modern Rotary Kiln
1885
Fluidized Bed
1921
1st Inexpensive method
to mass produce steel
Revolutionised
Continuous processing
Revolutionised
Petroleum cracking
ElecArc Furnace (MiniMill)
1955
Revolutionised scrap
metal recovery.
Initially ridiculed
What’s Next?......
Source: Perrys Chemical Engineer’s Handbook (2002)
22
ElecArc Furnace (MiniMill)
U.S. Raw Steel Production by Technology: 1900-2024
180
• Nucor's Vision: adoption of MiniMill operations
faced industry ridicule.
• Breakthrough
Success
1980s:
Nucor
introduced thin-slab casting, disproving critics.
• Industry Shift: MiniMills scaled up challenging
traditional steelmaking.
• MiniMills now dominate U.S. steel production
U.S. Raw Steel Production (million tons)
• Initial
Skepticism:
Large
steelmakers
dismissed MiniMills, doubting their scalability.
Open Hearth
Bessemer
Basic Oxygen Process
Electric Arc Furnace
160
140
120
100
80
60
40
20
0
1880
•
•
•
•
Canary Media, 2024. Steelmaking is starting to go electric. Available at: https://www.canarymedia.com
Congressional Research Service, 2023. Domestic Steel Manufacturing: Overview and Prospects. Available at: https://crsreports.congress.gov
IRENA, 2023. Solutions to decarbonise heat in the steel industry. Available at: https://www.irena.org
ITAD Daily, 2024. Funding Secured for U.S. Steel's Big River Expansion Project. Available at: https://itaddaily.com
1900
1920
1940
1960
1980
2000
2020
2040
23
Introducing Flash Joule Heating (FJH)
• Originally developed by Dr James Tour at Rice University to produce graphene, FJH has evolved into a
method for efficiently extracting metals from unconventional sources like e-waste & mine tailings.
• Potential to revolutionise metal recovery by reducing energy consumption, reagent use and waste,
offering a more economical and environmentally friendly alternative.
Problems we are trying to solve: Traditional metal recovery methods
are expensive, energy & reagent-intensive, and non-selective
Pyrometallurgy (high heat) ⇒ Ineffective, NonSelective & Expensive
The solution:
Breakthrough Flash Joule Heating Platform
WASTE
ORE
Hydrometallurgy (strong solvents) ⇒ Ineffective,
Non-Selective & Expensive
Refractory Minerals – require significant energy
& acids to process
METAL
24
How does it Work? Example Refractory Minerals
• Target metal of interest “locked” in “glass” jail (tight bond)
• Liberate the target metal of interest by thermal shock. i.e. Li from Spodumene
SPODUMENE (Li)
LIBERATE
EXTRACT
CHLORINE
LiCl
Refractory mineral matrix
25
Real-World Success with FJH
Extract valuable metals from Industrial Waste Streams
Spent
Li-Ion Batteries
High value
E-Waste
FJH
Semiconductor Scrap
Mine Tailings
Improve performance of refractory Mineral Processing Operations
Lithium
Rare
Earths
Niobium
Antimony
26
“Game changer” potential for the Lithium industry
Spodumene is the primary source of Li globally, and the traditional extraction process involves
significant energy usage & recovery inefficiencies
3 distinct opportunities
Improve
Calcination
27
Complete
flowsheet revamp
using FJH
Chlorination
Recover
unrecoverable
material &
reprocess tailings
E-Waste – a rich source of metals
Weight and value of metals contained in the 62 Mt of e-waste generated globally in 2022
2.1 Mt
270 t
0.52 Mt
3.9 Mt
120 t
US$19B
US$15B
US$14B
US$11B
US$8B
44 kt
280 kt
1,200 t
28 kt
US$1.4B
US$1B
US$0.9B
US$0.3B
Source: Forti et.al 2024; Patel,2024.
28
Real-World Success – E-Waste & Gallium / Indium Scrap
Source: See previous ASX:MTM announcements.
29
We are preparing for
commercial scale-up with
our FJH Demonstration
Plant (“FDP”)
Initial plant to be
located in Texas
Onshoring Critical Metal Supply Chains - GOLD
• Strong demand project over next decade due to monetary debasement & worsening geopolitics
• iPhone / Gold Ratio
• In “fiat” dollars – the iPhone has increased in price by ~150% since 2007 (5.5% CAGR)
• In ounces of Gold, it has decreased by ~ 50%
RRP
$599
Source: Incrementum AG (2024)
$849
$1,149
$1,499
31
Onshoring Critical Metal Supply Chains - GALLIUM
Major Gallium & Germanium Importers from China
• Market Supply Issues: The global gallium market
has been severely impacted by China’s export
restrictions, leading to dramatic price increase.
• Crucial for various applications, including
semiconductors, LEDs, solar panels and defence
technologies like radar systems.
Source: S&P Global (2023)
Global Gallium Metal Price Trend since 2018
Gallium Metal - Global Price, U.S. dollars per ton
900,000
• Domestic USA stockpile = 0 tons
Demand surge from integrated circuits,
light-emitting diodes (LEDs), & solar cells
Ga Metal Price (USD/t)
800,000
700,000
600,000
500,000
Chinese export controls
400,000
300,000
200,000
100,000
Domestic US Stockpile Tonnage = 0
0
2018
•
Statista 2024, Gallium price worldwide from January 2018 to January 2024, https://www.statista.com/statistics/1443942/gallium-global-price/
•
United States Geological Survey (USGS) 2024, Gallium Mineral Commodity Summaries 2024, https://pubs.usgs.gov/periodicals/mcs2024/mcs2024-gallium.pdf
2019
2020
2021
2022
2023
2024
Source: Statista (2024), USGS (2024)
32
Onshoring & Localising Critical Metal Supply Chains
33
Conclusion – FJH = New Era in Sustainable Metal Extraction
• The next generation of metal
recovery technology
• Enhances national security by
reducing reliance on imports.
• Sustainable solution for by
converting waste into value
• Empowers industries with local
access to critical metals for tech
ASX: MTM
U.S. Listing Coming Soon
34
• Scalable solution for growing
demand
• Investment tailwinds: Right time in
the investment cycle for n. resources
CONTACT
Michael Walshe
CEO, MTM Critical Metals Ltd
MTM Critical Metals Limited
Suite 2, 38 Colin Street, West Perth, WA 6005 Australia
Phone 08 6391 0112 | Email info@mtmmetals.com.au
ASX:MTM
mtmmetals.com.au
Steven Ragiel
President, Flash Metals USA, Inc.
35
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