Production-Scale FJH Unit Validated for Commercial Rollout
Released
Released
Announcement PDF
MTM Critical Metals Ltd
Australia: Perth, Western Australia
USA:
Houston, Texas
ASX: MTM | OTCQB: MTMCF
ASX RELEASE
23 MAY 2025
MTM Validates Production-Scale FJH Reaction System for Commercial
Rollout and Modular Scale-Up
mtmcriticalmetals.com.au
Production-scale FJH crucible validated, de-risking modular Texas plant ahead of Q4 2025 commissioning
▪ MTM has successfully validated its production-scale reaction chamber (“crucible”), confirming readiness for
deployment in the Company’s 1 tonne-per-day (1TPD) Flash Joule Heating (FJH) metal recovery plant in Texas.
▪ The upsized unit matched the heat transfer performance of smaller-scale prototypes, confirming scalability and
materially reducing scale-up risk for commercial deployment.
▪ The validated crucible design reflects a substantial scale-up from the original lab-scale system developed at Rice
University, underscoring MTM’s successful transition of FJH technology into an industrially viable platform.
▪ Additionally, test results suggest that each module may exceed prior throughput expectations, indicating the 1TPD
plant—comprising multiple parallel crucibles—could achieve higher capacity from day one.
▪ This modular architecture enables efficient replication, with the newly secured site capable of accommodating multifold capacity expansions using the same validated design.
MTM Critical Metals Limited (“MTM” or the “Company”) (ASX: MTM; OTCQB: MTMCF) is pleased to report the successful
validation of its production-scale reaction chamber design – a core component of the proprietary FJH process –
confirming readiness for scaled deployment at the Company’s U.S. commercial production facility in Texas. The reaction
chamber or “crucible” forms part of MTM’s proprietary, patent-backed FJH process, which was developed by leading
researchers at Rice University and is exclusively licensed to MTM for all metal recovery and mineral processing applications.
FJH combines rapid electrical heating with targeted chemistry to unlock critical and precious metals from various feedstocks.
•
The enlarged reaction chamber demonstrated consistent and uniform heat transfer under representative
conditions, validating its performance at full scale. With thermal performance confirmed, gas-solid reactions are
expected to scale similarly—reinforcing confidence in the system’s overall scalability.
•
These results not only materially de-risk the modular scale-up strategy but also indicate that each crucible may
outperform initial assumptions, suggesting the overall 1TPD plant—comprising multiple such units—could deliver
significantly higher throughput than originally planned.
MTM Managing Director & CEO, Michael Walshe, commented: “This successful test of the commercial-scale crucible
marks a major technical milestone for MTM. It confirms that our Flash Joule Heating process scales effectively and that key
thermal performance parameters are preserved at commercial reactor size. This materially reduces scale-up risk and
supports potential throughput uplift from day one of operations.”
“The modular plant design gives us flexibility to expand capacity by simply replicating this validated unit, making our
approach both capital-efficient and rapidly scalable. As we progress toward commissioning later this year, our strategy
continues to align with U.S. government policy on reshoring manufacturing and securing domestic supply chains for metals.
MTM is well-positioned to support these goals and to advance as a leading player in the U.S. critical metals space as we
execute on our commercial strategy”.
Texas Processing Facility: MTM’s 5-hectare site in Chambers County, Texas, is fully permitted for industrial waste
processing, with sealed road access, industrial-grade power supply, and capacity for multi-module expansion1. With the
full-scale design validated and an expandable site secured, MTM is well-positioned to increase capacity significantly
beyond the initial 1 TPD target—without modifying the core FJH process. Commissioning of the plant in Texas remains
on schedule for the end of calendar year 2025 supporting U.S. critical metal supply chains.
1
See ASX: MTM announcement dated 13/05/2025 ‘Pre-permitted Production Site Secured for FJH Pilot Plant’.
ENGAGE WITH THIS ANNOUNCEMENT ON INVESTORHUB: HERE
ASX: MTM | OTCQB: MTMCF
The FJH Process: The FJH process utilises advanced electrical-based heating and proprietary chemical pathways to rapidly
convert complex feedstocks into recoverable metal chlorides. Feedstock is prepared and flash-heated to desired reaction
temperatures, enabling selective chlorination of critical and precious metals such as gallium, indium, germanium, and gold.
These vapours are then condensed and collected for refining or direct sale, while solid residues are safely managed and
discharged.
Figure 1: Commercial-scale crucible prototype used in recent testing – validated for modular deployment at MTM’s production plant
Figure 2: MTM’s 5-hectare site – permitted, infrastructure-equipped, and ready to host scalable FJH metal recovery operations
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ASX: MTM | OTCQB: MTMCF
Figure 3: Modular FJH deployment model – the 1TPD system comprises multiple validated FJH crucibles operating in parallel, with the
Texas site layout designed to enable future capacity expansion through replication of these modular processing units.
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ASX: MTM | OTCQB: MTMCF
Progress with Feedstock and Offtake
Feedstock and product offtake agreements are advancing. MTM has secured over 1,000 tonnes per annum of e-waste from
two leading U.S. recyclers and is progressing commercial arrangements with downstream partners, including for the sale
of gallium and germanium products. These agreements, when executed, will underpin long-term operational certainty and
support near-term revenue generation.
Supporting U.S. National Strategic Priorities
MTM’s FJH technology platform is directly aligned with U.S. federal initiatives to reshore critical mineral supply chains,
reduce dependence on foreign refining capacity, and incentivise domestic clean-tech innovation via Department of Energy
and Department of Defense grant programs. The Company is actively exploring multiple grant and non-dilutive funding
opportunities and recently completed a highly productive visit to Washington, DC, where senior management engaged with
Congressional offices and key stakeholders to advance MTM’s eligibility for support.
Next Steps
Procurement activities are underway, with on-site works scheduled to commence in Q3 2025. Commissioning remains on
track for late Q4, after which MTM expects to initiate staged operations and product qualification with early offtake partners.
This announcement has been authorised for release by the Board of Directors.
For further information, please contact:
Michael Walshe
Managing Director & CEO
MTM Critical Metals Ltd
info@mtmcriticalmetals.com.au
+61 8 6391 0112
PREVIOUS DISCLOSURE
The information in this announcement is based on the following MTM Critical Metals Limited ASX announcements, which are all available
from the MTM Critical Metals Limited website www.mtmcriticalmetals.com.au and the ASX website www.asx.com.au.
Date
Description
15 May 2025
Lease Terms for Critical Metals Recovery Facility
13 May 2025
Pre-permitted Production Site Secured for FJH Pilot Plant
03 March 2025
Key Engineering Milestone Complete for Technology Demo Plant
29 January 2025
Excellent Progress on US-Based Technology Demonstration Plant
30 October 2024
Progress Update on 1 TPD Demonstration Plant
The Company confirms that it is not aware of any new information or data that materially affects the information included in the original
ASX announcements and that all material assumptions and technical parameters underpinning the relevant ASX announcements continue
to apply and have not materially changed. The Company confirms that the form and context in which the Competent Person’s findings
are represented have not been materially modified from the original ASX announcements.
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ASX: MTM | OTCQB: MTMCF
ABOUT MTM CRITICAL METALS LIMITED
MTM Critical Metals Limited (ABN 27 645 885 463), is an ASX & OTCQB-listed company with management teams in Perth, Western
Australia, and Texas, USA, and specialises in advanced metal recovery technologies. MTM’s 100%-owned USA subsidiary Flash Metals
USA Inc is based in Texas, USA. MTM possess exclusive licensing rights to the innovative Flash Joule Heating technology, a cutting-edge
metal recovery and mineral processing method developed by esteemed researchers at Rice University, USA.
Flash Joule Heating (FJH) is an advanced electrothermal process that enhances metal recovery and mineral processing compared to
traditional methods. By rapidly heating materials in a controlled atmosphere, FJH efficiently extracts metals like lithium from spodumene,
gallium from scrap, and gold from E-Waste, among others. This technology has the potential to revolutionise metal recovery by reducing
energy consumption, reagent use, and waste, offering a more economical and environmentally friendly alternative.
To learn more, visit:
Website:
https://www.mtmcriticalmetals.com.au/
MTM’s Investor Hub:
https://investorhub.mtmcriticalmetals.com.au/
Contact:
info@mtmmetals.com.au
USA:
12 Greenway Plaza, Suite 1100, Houston, Texas USA 77046
Australia:
Suite 2, 38 Colin Street, West Perth, Western Australia 6005
|
+61 8 6391 0112
CAUTIONARY STATEMENT REGARDING VALUES & FORWARD-LOOKING INFORMATION
The figures, valuations, forecasts, estimates, opinions and projections contained herein involve elements of subjective judgment and
analysis and assumption. MTM Critical Metals does not accept any liability in relation to any such matters, or to inform the Recipient of
any matter arising or coming to the company’s notice after the date of this document which may affect any matter referred to herein. Any
opinions expressed in this material are subject to change without notice, including as a result of using different assumptions and criteria.
This document may contain forward-looking statements. Forward-looking statements are often, but not always, identified by the use of
words such as “seek”, “anticipate”, “believe”, “plan”, “expect”, and “intend” and statements than an event or result “may”, “will”, “should”,
“could”, or “might” occur or be achieved and other similar expressions. Forward-looking information is subject to business, legal and
economic risks and uncertainties and other factors that could cause actual results to differ materially from those contained in forwardlooking statements. Such factors include, among other things, risks relating to property interests, the global economic climate, commodity
prices, sovereign and legal risks, and environmental risks. Forward-looking statements are based upon estimates and opinions at the
date the statements are made. MTM Critical Metals undertakes no obligation to update these forward-looking statements for events or
circumstances that occur subsequent to such dates or to update or keep current any of the information contained herein. The Recipient
should not place undue reliance upon forward-looking statements. Any estimates or projections as to events that may occur in the future
(including projections of revenue, expense, net income and performance) are based upon the best judgment of MTM Critical Metals from
information available as of the date of this document. There is no guarantee that any of these estimates or projections will be achieved.
Actual results will vary from the projections and such variations may be material. Nothing contained herein is, or shall be relied upon as,
a promise or representation as to the past or future. MTM Critical Metals, its affiliates, directors, employees and/or agents expressly
disclaim any and all liability relating or resulting from the use of all or any part of this document or any of the information contained
herein.
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