MTM Partnership with Vedanta Ltd on Aluminum Waste
Released
Released
Announcement PDF
MTM Critical Metals Ltd
Australia: Suite 2, 38 Colin Street
West Perth, Western Australia 6005
ASX: MTM | OTCQB: MTMCF
USA: 12 Greenway Plaza, Suite 1100,
Houston, Texas USA 77046
www.mtmcriticalmetals.com.au
info@mtmmetals.com.au / +61 8 6391 0112
ASX Release
13 March 2025
MTM TO PARTNER WITH MAJOR MINING COMPANY
VEDANTA ON ALUMINA WASTE RECYCLING
World-First FJH Tech Turns Bauxite Residue into a Major Metal Recovery Opportunity with Further Potential to Decarbonise Cement
Strategic Partnership with a Global Giant: Non-binding MOU with Vedanta Ltd, a US$20B market cap. global metals
conglomerate with US$17B in FY2024 revenue, is a leading force in aluminium production and industrial sustainability.
As part of its commitment to waste recycling, Vedanta, who ranks amongst the top in the S&P Global Corporate
Sustainability Assessment, is actively exploring Red Mud (bauxite residue) reprocessing solutions1.
With alumina produced in over 20 countries worldwide, this MOU with Vedanta unlocks a vast global opportunity for Red
Mud recycling and metal recovery through cutting-edge FJH technology.
Massive Market Potential: >4 billion tonnes2 of Red Mud are stored in tailings dams worldwide, representing a vast
untapped source of critical metals and construction materials. MTM aims to unlock value from this immense resource.
Red Mud tailings comprise significant above-ground deposits of aluminium, titanium, gallium, scandium, and Rare
Earth Elements (REEs).
Breakthrough: MTM has efficiently removed iron and sodium from Red Mud, producing saleable ferric chloride (FeCl3),
and creating a pathway to recover high value residual metals like aluminium, titanium, REEs, scandium and gallium.
Additional Sustainable Cement Opportunity: MTM is investigating the use of low-iron Red Mud, processed via FJH, as
an input in cement production to partially replace clinker—the energy-intensive, nodules of limestone and clay that form
the core of traditional cement kilns. Several global alumina companies are actively investigating this application3.
Indian Government Support: India, the world’s No. 2 alumina and cement producer, champions Red Mud’s sustainable
use, led by Vedanta, the nation’s top alumina player4.
MTM Critical Metals Limited (“MTM” or the “Company”) (ASX: MTM; OTCXB: MTMCF) is pleased to announce a
landmark Memorandum of Understanding (MOU) with Vedanta Limited (“Vedanta”) (NSE: VEDL), a leading global
aluminium producer, to apply its proprietary Flash Joule Heating (FJH) technology for Red Mud (RM) recycling —
extracting critical metals and investigating its potential in carbon-reduced cement production.
Vedanta, a powerhouse in aluminium, zinc, copper and energy with world-class operations like the Lanjigarh Alumina
Refinery in Odisha, India, continues to invest in innovative ways to manage RM5. Testing of Vedanta’s RM feedstock in
MTM’s facility in Houston, has shown that the FJH process provides an efficient, single-step process that:
1.
2.
3.
Transforms RM’s iron oxides into saleable FeCl3, a compound widely used in water treatment and electronics, while
also optimising its iron-to-alumina ratio so that it is more amenable to be used as an additive for cement.
Concentrates the RM in metals like alumina, titanium & gallium, paving the way for their economic recovery.
Reduces environmental risks by neutralizing Red Mud’s alkalinity.
Vedanta’s Deputy CEO – Red Mud, Sangita Sadafule, remarked: “Vedanta’s primary goal regarding Red Mud is the
maximisation of its bulk utilisation using processes that have both positive techno-economic attributes, and the potential to
increase net alumina yields from bauxite processing”.
MTM Managing Director & CEO, Michael Walshe, commented: “This MOU with Vedanta represents a major breakthrough
for MTM in the global aluminium industry where no commercially viable recycling solution currently exists for Red Mud.
With billions of tonnes of Red Mud stockpiled globally, our FJH technology unlocks its potential — initially producing a
product suitable for green cement, with a subsequent “Stage 2” focus on recovering valuable critical metals”.
Vedanta Aluminium 2024, Vedanta Aluminium hosts strategic session on Red Mud utilization in partnership with NITI Aayog, Vedanta Aluminium.
Khanna, R.; Konyukhov, Y.; Zinoveev, D.; Jayasankar, K.; Burmistrov, I.; Kravchenko, M.; Mukherjee, P, 2022, 'Red Mud as a Secondary Resource of Low-Grade Iron: A Global Perspective', Sustainability, vol. 14, issue 1258.
Hindalco Industries Ltd., 2020 ‘Hindalco to supply 1.2 mn mt of Red Mud to UltraTech’, https://www.hindalco.com/media/press-releases/hindalco-to-supply-1-2-mn-mt-of-red-mud-to-ultratech; Alcoa, [n.d.], ‘Bauxite residue management’
4
Business Standard 2019, ‘Government asks stakeholders to find lasting solution for Red Mud utilisation’, 26 July, LINK
5
Vedanta Limited 2024, Annual Report 2023-24, Vedanta Limited, Mumbai, India.
1
2
3
WATCH A VIDEO SUMMARY & ENGAGE WITH THIS ANNOUNCEMENT ON INVESTORHUB: HERE
ASX: MTM | OTCQB: MTMCF
ABOUT VEDANTA LIMITED
Vedanta Limited is a global resources powerhouse with a market capitalisation of ~US$20 billion and FY2024 revenues of
~US$17 billion. Vedanta is India’s largest aluminium producer and a globally significant company in metals and mining,
with operations spanning aluminium, zinc, copper, iron ore, and oil & gas. The company operates one of the world’s largest
alumina refineries in Lanjigarh, Odisha, and has actively explored Red Mud (RM) utilisation strategies as part of its
sustainability initiatives.
Figure 1: Vedanta Corporate Snapshot - Alumina (Source: Bloomberg 2025)
Beyond its scale, Vedanta is also at the forefront of industrial sustainability, ranking among the top companies in the S&P
Global Corporate Sustainability Assessment. The company is committed to pioneering solutions for waste valorisation,
circular economy initiatives, and carbon footprint reduction — making it a leader in responsible resource development.
The MOU with Vedanta represents a landmark partnership for MTM, providing a direct pathway to commercialise its FJH
technology at scale within the aluminium industry. With Vedanta’s vast operational footprint and commitment to sustainable
innovation, this collaboration has the potential to redefine how bauxite residue is handled, transforming it into a source of
strategic metals and a potential feedstock for ‘green’ cement.
Figure 2: Vedanta’s strategically located Indian assets (Source: Vedanta Limited 2024, FII Group Meeting)
2
ASX: MTM | OTCQB: MTMCF
MEMORANDUM OF UNDERSTANDING DETAILS – VEDANTA & MTM RED MUD COLLABORATION
Under a non-binding MOU, MTM will collaborate with Vedanta, one of the world’s largest aluminium producers, to develop
Red Mud (bauxite residue) reprocessing solutions using FJH technology. The partnership aims to recover valuable metals,
including iron, alumina, titanium, scandium, and REEs, and repurpose Red Mud for industrial applications such as “green
cement”. FJH offers a groundbreaking alternative to traditional disposal and reprocessing methods by providing a simplified,
efficient solution for iron removal whilst also providing the possibility to recover residual valuable metals.
OBJECTIVES OF THE COLLABORATION
Feedstock Supply: Vedanta will supply bauxite residue (Red Mud) from its alumina operations to MTM.
Metal Recovery & Red Mud Repurposing: MTM will apply its proprietary technology to extract valuable residual
products from the feedstock, and examine its potential for reuse in other industrial processes.
Future: the parties intend to negotiate agreements for: the supply Red Mud processing technology; formal
processing, supply, and offtake contracts post successful trials; and a potential technology licensing agreement.
ROLES AND RESPONSIBILITIES
MTM: Conduct prototype-scale testing and proof-of-concept trials on Vedanta-supplied Red Mud.
Vedanta : Supply Red Mud feedstock from its alumina operations.
TERM AND TERMINATION
This MOU will remain in effect for 12 months from the signing date unless extended by mutual agreement.
CONSIDERATION
There are no financial obligations or payments stipulated under this non-binding MOU. The collaboration is structured to
assess technical feasibility and commercial viability, with potential future agreements to define any financial considerations,
including feedstock supply, processing costs, revenue-sharing, and licensing arrangements. There is no material financial
impact to MTM from this transaction and all material terms are included in this announcement.
STRATEGIC IMPACT AND MARKET OPPORTUNITY
Red Mud (RM), a byproduct of the Bayer process, is generated at a rate of over 140 million tonnes annually worldwide, with
an estimated 4 billion tonnes currently stockpiled — surpassing traditional metal reserves in scale. This waste material
contains up to 50% iron oxides, along with approximately 1.2 billion tonnes of alumina, 690 million tonnes of titanium,
and 690,000 tonnes of gallium. However, the recovery of these valuable metals remains economically unviable due to
inefficient and costly processing methods, 6, until now.
Figure 3: Annual production tonnages of bauxite, alumina, Red Mud & Aluminium metal.
Contained metal estimates within Red Mud also shown (Source: USGS 2024; Li et.al 2023)
6
USGS 2024; Li et.al 2023; Chemical & Engineering News 2014.
3
ASX: MTM | OTCQB: MTMCF
RED MUD (BAUXITE RESIDUE) - A GLOBAL CHALLENGE AND OPPORTUNITY
Red Mud, also known as bauxite residue, is an industrial byproduct generated during the Bayer process, which refines
bauxite into alumina for aluminium production. This highly alkaline waste contains a complex mix of oxides and valuable
metals, making both its storage and potential reprocessing a significant focus for industry and sustainability efforts.
Globally, an estimated 140–160 million tonnes of Red Mud is produced annually (See Fig. 3 above), with total stockpiles
projected to exceed 10 billion tonnes by 20507. The sheer scale of accumulated residue presents both an industrial
challenge and a strategic opportunity. Currently, <1% of Red Mud is reused2, with the majority stored in large containment
ponds or disposal sites, creating long-term storage risks.
Work is underway to develop commercially viable solutions that both reduce the volume of material in long-term storage
and unlock its economic potential. Efforts are increasingly focused on:
1.
2.
3.
Extracting critical metals such as iron, alumina, titanium, scandium, rare earth elements (REEs), and gallium, which
are vital for high-tech industries, batteries, and aerospace applications.
Utilising Red Mud in industrial applications, including green cement production, where it can replace limestone
clinker to reduce CO₂ emissions.
Advancing innovative processing technologies such as Flash Joule Heating to selectively extract valuable metals
while stabilising the remaining residue.
With growing demand for critical minerals and sustainable waste management, Red Mud reprocessing is emerging as a key
area for technological breakthroughs and industry partnerships, potentially transforming this waste into a valuable resource
for the future.
Figure 4: Example of red mud tailings from a bauxite refinery in Germany. Source: Wikipedia.
7
International Aluminium Institute (IAI) 2022, https://international-aluminium.org/wp-content/uploads/2022/09/Bauxite-Residue_Final_ENG-1.pdf.
4
ASX: MTM | OTCQB: MTMCF
STAGE 1: RED MUD AS A CEMENT ADDITIVE - TECHNICAL CONTEXT AND ADVANTAGES
Red Mud’s value in cement lies in its post-Bayer process composition — rich in alumina, silica, and calcium oxides, which
supports pozzolanic reactions for cement strength. A pozzolan is a siliceous or aluminous material that, mixed with water
and calcium hydroxide, boosts cement durability. This enables Red Mud to partly replace clinker — the kiln-fired limestoneclay core of cement, potentially lowering carbon dioxide intensity and environmental impacts8.
Figure 4: Top: Traditional Alumina & Cement Processes, Bottom: Sustainable handling of RM tailings using FJH
Technical Rationale: Cement needs a 1:1 Fe2O3:Al2O3 ratio for quality. MTM have successfully utilised FJH to reduce the iron
content of Red Mud’s (up to 50% Fe2O3) and recover the iron as to ferric chloride (FeCl3). Moreover, sodium was removed
optimising it for use as a cement additive. Sodium is the primary cause of the Red Mud’s causticity and hazardous nature.
Raw unprocessed Red Mud (and raw bauxite ore) issues for use as a “green cement” additive:
Colour: Excess iron causes a red tint, unfit for grey cement.
Chemistry: High iron disrupts hardening, weakening concrete and generates other operating issues within the kilns.
Cannot be used as a “green cement” additive in large volumes due to the high iron content (typically having an
approximate 3:1 Fe2O3:Al2O3 ratio)4. The issue is even more pronounced for raw bauxite ore.
Clinker Alternative: Replacing clinker with iron-reduced Red Mud potentially cuts limestone calcination emissions (which
account for a significant ~8% of global CO2 emissions4.
Wu, P., Liu, X., Zhang, Z., Wei, C., Wang, J. and Gu, J., 2024. The harmless and value-added utilization of Red Mud: Recovering iron from Red Mud by pyrometallurgy and preparing cementitious materials with its tailings. Journal of Industrial
and Engineering Chemistry, 132, pp.50-65. Available at: ScienceDirect
8
5
ASX: MTM | OTCQB: MTMCF
STAGE 1 FJH TEST RESULTS: IRON REDUCTION & GREEN CEMENT SUITABILITY
The Company utilised FJH technology at MTM’s lab in Houston, Texas, USA to process Red Mud residue supplied by Vedanta.
The FJH process successfully reduced the iron content of the raw feedstock (~ 50% Fe2O3; ~ 19% Al2O3, 5% TiO5 by mass)
such that the resultant product had an Fe₂O₃:Al₂O₃ ratio of ~1, aligning with the desired target for cement applications,
where this ratio optimises both cement chemistry and colour9. The ability to fine-tune the composition of Red Mud through
FJH presents a significant opportunity to transform this industrial byproduct into a high-value cement additive.
TEST SETUP:
Chlorination in the presence of proprietary catalysts was performed within the FJH reactor to enhance iron removal.
The resultant “post-flash” solids had an Fe₂O₃:Al₂O₃ ratio of ~1, aligning cement application requirements.
See Appendix for further information.
Figure 5: Photo of high iron content Red Mud feedstock and resultant low iron & low sodium product
NEXT STEPS - STAGE 2: RECOVERING CRITICAL METALS FROM RED MUD
Following the initial production of a Red Mud product suitable for green cement, our subsequent efforts will focus on
optimising the FJH process for complete iron removal and subsequent residual metal recovery. By fully extracting iron, a
cleaner feedstock is generated for downstream processing. This paves the way for the targeted extraction of high-value
residual metals, including aluminium, titanium, scandium, Rare Earth Elements and gallium.
By refining the process to maximise metal recovery, additional economic value is unlocked while further reducing Red Mud
volumes, reinforcing sustainability and critical minerals supply security. With iron removed, the residual alumina content is
expected to increase significantly, potentially exceeding 30 – 40%, depending on the initial composition of the Red Mud.
This higher alumina content enhances the economic viability of further processing, creating new opportunities for refining
and reintroducing alumina into industrial supply chains.
Wu, P., Liu, X., Zhang, Z., Wei, C., Wang, J. and Gu, J., 2024. The harmless and value-added utilization of Red Mud: Recovering iron from Red Mud by pyrometallurgy and preparing cementitious
materials with its tailings. Journal of Industrial and Engineering Chemistry, 132, pp.50-65. Available at: ScienceDirect
9
6
ASX: MTM | OTCQB: MTMCF
Figure 6: Stage 2 Targets for RM – Recovering Residual Metals
INDIAN GOVERNMENT INITIATIVES
India is the world’s second-largest alumina producer, generating approximately 6 million tonnes of alumina annually, which
results in a significant Red Mud resource byproduct. With over 15 million tonnes of Red Mud produced each year, the
challenge of long term management continues to grow. Simultaneously, India’s cement industry, the second-largest globally,
produces over 400 million tonnes of cement annually, with demand expected to rise due to rapid urbanisation and
infrastructure expansion. By further integrating Red Mud resources into cement production, India has a unique opportunity
to reduce reliance on mined raw materials, lower CO₂ emissions, and improve resource efficiency10.
India’s government backs Red Mud reuse to mitigate environmental hazards and promote sustainability. The “Waste to
Wealth” initiative, led by NITI Aayog, encourages its use in cement to reduce waste and emissions. While Section 80JJA of
the Income Tax Act targets biodegradable waste, broader policies support hazardous waste solutions like Red Mud —
deemed hazardous due to alkalinity, fostering a circular economy11.
This announcement has been authorised for release by the Board of Directors.
For further information, please contact:
Michael Walshe
Managing Director & CEO
MTM Critical Metals Ltd
info@mtmcriticalmetals.com.au
+61 8 6391 0112
WATCH A VIDEO SUMMARY & ENGAGE WITH THIS ANNOUNCEMENT: HERE
Evans, K, 2016, ‘The history, challenges, and new developments in the management and use of bauxite residue’, Journal of Sustainable Metallurgy, 2(4), pp. 316–331; Indian Ministry of Commerce &
Industry, 2023, 'Cement industry report 2023', Government of India, www.commerce.gov.in.
11
Government of India, 2025, 'India’s Government Initiatives on Red Mud Reuse and Circular Economy', NITI Aayog, ‘Waste to Wealth Mission’, https://www.psa.gov.in/waste-wealth-mission; NITI Aayog,
2021, 'Transitioning from Linear to Circular Economy: An Impetus for India’s Aatmanirbhar Bharat Abhiyaan', New Delhi: NITI Aayog; India, Income Tax Act, 1961, Section 80JJA, https://incometaxindia.gov.in.
10
7
ASX: MTM | OTCQB: MTMCF
APPENDIX – SUPPLEMENTARY INFORMATION
TESTWORK ANALYSIS METHODOLOGY:
Scanning Electron Microscopy with Energy Dispersive Spectroscopy (SEM/EDS): Used to analyse the solids
collected from the reactor and downstream systems.
Inductively Coupled Plasma Mass Spectrometry (ICP-MS): Employed to quantify the metal content in the captured
chlorides, co-products, and residual materials.
Thermogravimetric Analysis (TGA): Used to assess the decomposition and transformation of recovered critical
metals.
TotalQuant Inductively Coupled Plasma Mass Spectrometry (ICP-MS)12 was used to quantify the metals in the
water wash solutions.
ABOUT MTM CRITICAL METALS LIMITED
MTM Critical Metals Limited (ABN 27 645 885 463), is an ASX & OTCQB-listed company with management teams in Perth, Western
Australia, and Texas, USA, and specialises in advanced metal recovery technologies. MTM’s 100%-owned USA subsidiary Flash Metals
USA Inc is based in Texas, USA. MTM possess exclusive licensing rights to the innovative Flash Joule Heating technology, a cutting-edge
metal recovery and mineral processing method developed by esteemed researchers at Rice University, USA. Additionally, MTM holds
exploration assets prospective for niobium (Nb), rare earth elements (REE), and gold, strategically located in Western Australia and
Québec.
Flash Joule Heating (FJH) is an advanced electrothermal process that enhances metal recovery and mineral processing
compared to traditional methods. By rapidly heating materials in a controlled atmosphere, FJH efficiently extracts metals like
lithium from spodumene, gallium from scrap, and gold from e-waste, among others. This technology has the potential to
revolutionise metal recovery by reducing energy consumption, reagent use, and waste, offering a more economical and
environmentally friendly alternative.
MTM’s West Arunta Nb-REE exploration assets are situated in one of Australia’s premier exploration hotspots, where over $60
million has been invested by ASX-listed companies such as WA1 Resources, Encounter Resources, Rio Tinto (in JV with Tali
Resources), and IGO Limited. MTM also holds tenements in other key mineral regions across Western Australia, including the
Mukinbudin Nb-REE Project, East Laverton Gold & Base Metals Project, and Mt Monger Gold Project. In Québec, the Pomme
Project is a highly promising carbonatite intrusion rich in REE and niobium, located near the world-class Montviel deposit.
To learn more, visit:
Website:
https://www.mtmcriticalmetals.com.au/
MTM’s Investor Hub:
https://investorhub.mtmcriticalmetals.com.au/
Contact:
info@mtmmetals.com.au
Australia:
Suite 2, 38 Colin Street, West Perth, Western Australia 6005
USA:
12 Greenway Plaza, Suite 1100, Houston, Texas USA 77046
|
+61 8 6391 0112
CAUTIONARY STATEMENT REGARDING VALUES & FORWARD-LOOKING INFORMATION
The figures, valuations, forecasts, estimates, opinions and projections contained herein involve elements of subjective judgment and analysis and assumption. MTM Critical
Metals does not accept any liability in relation to any such matters, or to inform the Recipient of any matter arising or coming to the company’s notice after the date of this
document which may affect any matter referred to herein. Any opinions expressed in this material are subject to change without notice, including as a result of using different
assumptions and criteria. This document may contain forward-looking statements. Forward-looking statements are often, but not always, identified by the use of words such as
“seek”, “anticipate”, “believe”, “plan”, “expect”, and “intend” and statements than an event or result “may”, “will”, “should”, “could”, or “might” occur or be achieved and other
similar expressions. Forward-looking information is subject to business, legal and economic risks and uncertainties and other factors that could cause actual results to differ
materially from those contained in forward-looking statements. Such factors include, among other things, risks relating to property interests, the global economic climate,
commodity prices, sovereign and legal risks, and environmental risks. Forward-looking statements are based upon estimates and opinions at the date the statements are made.
MTM Critical Metals undertakes no obligation to update these forward-looking statements for events or circumstances that occur subsequent to such dates or to update or keep
current any of the information contained herein. The Recipient should not place undue reliance upon forward-looking statements. Any estimates or projections as to events that
may occur in the future (including projections of revenue, expense, net income and performance) are based upon the best judgment of MTM Critical Metals from information
available as of the date of this document. There is no guarantee that any of these estimates or projections will be achieved. Actual results will vary from the projections and
such variations may be material. Nothing contained herein is, or shall be relied upon as, a promise or representation as to the past or future. MTM Critical Metals, its affiliates,
directors, employees and/or agents expressly disclaim any and all liability relating or resulting from the use of all or any part of this document or any of the information contained
herein.
TotalQuant refers to a mode in ICP-MS where all measurable elements are detected and quantified in a single run without prior specific selection of elements. This is particularly useful for complex samples
where a comprehensive elemental profile is required. It is considered qualitative (or semi-quantitative) (±20% accuracy) because, in the TotalQuant mode, it provides a broad overview of the elements present
in a sample without the rigorous calibration that would be needed for fully quantitative results & does not account for possible elemental interferences between various metals.
12
8
Share your feedback
Discover